Sinoway offers metal powder metallurgy manufacturing and MIM(Metal Injection Molding) process
As a modern manufacturing process, powder metallurgy technology has been widely used in many industrial fields. And Sinoway is proud of the ability to manufacture high-precision custom metal parts made through powder metallurgy. And here in Sinoway, both the traditional compacted powder metallurgy and the modern metal injection molding(MIM) processes are available.
And by knowing the importance of providing one-stop manufacturing services, Sinoway continuously equips the factories with a complete manufacturing chain. Besides the powder metallurgy process, Sheet metal stamping, Casting, Forging, CNC Machining, Welding, etc., these manufacturing abilities are all available with Sinoway. So we can fulfill the requirements for manufacturing different types of metal parts or a complete product.
And we Sinoway factories are born as metal components manufacturers in China, especially for the high volume production demand. From the raw materials to the final accurate processes, you can count on us to meet the complete production requirements. We will offer the best quality products with unmatched custom manufacturing services.
If you are looking for a custom metal parts manufacturer, either for prototype or mass production, contact us immediately to get a quote.
What is a powder metallurgy manufacturing process?
Powder metallurgy is an industrial technology by which we can manufacture various metal products through forming and sintering processes. And the raw materials are usually metal powders or a mixture of metal and non-metal powders.
Nowadays, powder metallurgy technology has been widely used in transportation, machinery, electronics, aerospace, weapons, biology, new energy, information, nuclear industry, etc. It has developed into one of the most dynamic fields in new material science.
Powder metallurgy technology has a series of advantages such as significant energy conservation, material saving, excellent performance, high precision, and quality stability. It is very suitable for mass production.
And with powder metallurgy technology, we can manufacture complex parts that can not be made out by traditional casting and machining methods. For example, we can make out complex geometry in one component instead of an assembly of many items, as shown in the picture below.
And in Sinoway, we have two different powder metallurgy processes, compacted powder metallurgy and MIM(Metal Injection Molding). The main difference between these two processes is in the making methods of green bodies. One is through compaction, while the other is through injection.
Compacted Powder Metallurgy
Metal Injection Molding(MIM)
The most popular materials compatible with powder metallurgy processes include Iron-base powder, Stainless steel powder, Copper-base powder, Tungsten-base powder, Nickel-base powder, etc.
Benefits of metal powder metallurgy processes
(1) Powder metallurgy technology can minimize the alloy composition bias and eliminate coarse and uneven casting organization. It has an essential role in producing new metal materials, such as Al-Li alloys, heat-resistant Al alloys, powdered corrosion-resistant stainless steel, high-speed powdered steel, intermetallic compounds, high-temperature structural materials, etc.
(2) It can easily realize multiple types of composites, give full play to each component material’s respective characteristics, and is a process technology for producing high-performance metal-based and ceramic composites at low cost.
(3) It can realize near-net formation and automated mass production. Thus, it can effectively reduce resources and energy consumption.
(4) It can make full use of ore, steel sludge, oxide skin of steel rolling, and recycled scrap metal as raw materials. And it is a new technology that can effectively carry out material regeneration and comprehensive utilization.
Why Choose Sinoway for your metal product and project?
Based on more than 20 years of practice, and overall technical support from our rich-experienced engineering team, Sinoway can provide customers with the most optimal solution to choose the proper manufacturing process and material, which expects to save a more-than-10% cost for the project. Meanwhile, based on the service team’s quick response, we are always there whenever you need us, saving time for both of us.
As a custom metal parts manufacturer in China, Sinoway’s unique advantages include:
- High quality – Strictly according to the quality management policy, we have built up a perfect quality control system from inspection to final delivery of the products.
- Availability of diverse materials – Sinoway has a supplier management system that can always pick up the optimum provider for different materials. And we can meet the requirements from prototyping to mass production.
- Combination of experience and advanced technology – A technology supporting team that includes both hands-on production engineers coming from the workshop and professional design engineers from modern universities;
- One-stop manufacturing services – In addition to the powder metallurgy manufacturing lines, Sinoway also has other metal manufacturing processes, including sheet metal stamping, metal casting, drop forging, CNC Machining, Welding, and surface treatment. And that’s why we can meet customers’ demands for a one-stop service of manufacturing a whole set of their products.
Quality control policy
Sinoway has established our quality management policy strictly following the ISO 9001 standard during metal powder metallurgy manufacturing. We require every step of the order execution to be managed and controlled, providing customers with consistent quality products and services.
Our quality management policy includes the following aspects.
- Raw metal composition inspection;
- Sample quality inspection, including dimensions, chemical composition, and mechanical properties;
- Mass production procedures monitoring;
- Quality inspection after mass production;
- Packaging and transportation inspection;
- All tests must have traceable inspection reports on file.
Win-Win Cooperation
With our specialty in metal parts production, we have been serving many customers engaged in different industries like Home Appliances, Construction, Automobiles, Heavy Equipment, etc.
